Today, China's emulsifier processing machine tools have become one of the strengths of China's processing industry. Among them, vacuum homogenizing emulsifier and high shear emulsifier are new products of emulsifier with world advanced level that have entered mass production in recent years. Although the domestic emulsifier industry has achieved such remarkable achievements.
China's emulsifier is relatively complete in variety, but the specifications are not perfect; the host product development is better, but the auxiliary machinery is still relatively backward; and the high-end products and automation products are insufficient, and the proportion of emulsifier is low. Most enterprises in China's emulsifier industry are still state-owned enterprises. They are restricted by the state-owned system, the mechanism is not flexible, and the overall development speed and new product development speed are slow. The accuracy, reliability and stability of China's emulsifier products need to be further improved. Competition in the domestic and international industries has further intensified.
The precision of the rotor and stator of the homogenizer, the working head (manufactured by the rotor and stator forging), the claw structure, two-way suction, high shear efficiency. The intermittent high-shear dispersion emulsifier homogenizer is a high-speed, strong circumferential tangential speed and angular velocity through the high-speed and stable rotation of the rotor. Under the action of the stator, the stator and the rotor are reasonably narrow. The formation of strong, reciprocating hydraulic shear, friction, centrifugal extrusion, liquid flow collision and other comprehensive effects, the material in the container reciprocating the above work process to obtain the product.
The working principle of the equipment is as follows: the material is stirred through the center of the upper part of the emulsification pot, and the PTFE scraper always greets the stirring pot body, sweeping the wall sticking material, so that the scraped material continuously generates a new interface, and then passes through the blade and The cutting, shearing and folding of the rotary blades are stirred, mixed and flowed down to the homogenizer below the pot body, and the material is sheared and impacted by the high-speed rotating cutting wheel and the fixed cutting sleeve. In the process of turbulent flow, the material is cut in the shear joint and rapidly broken into particles of 200nm-2um. Since the emulsion tank is in a vacuum state, the bubbles generated during the stirring process of the material are taken away in time. By vacuuming, the produced products are no longer mixed with air bubbles during the stirring process, thereby ensuring the production of high-quality products with luster, fineness and good ductility.
The features that it has to say are:
In the manufacturing process of highly viscous emulsions, especially creams, ointments, and emulsions, the most problematic is usually the large particle size of the dispersed phase and the mixing of air into the product during agitation. The excessive particle size causes the emulsion to be unstable. Lack of gloss; air in the product will make the product bubble, bacteria, easy to oxidize and the appearance is not smooth. For the two major problems, ZJR series vacuum homogenizing emulsifier units are complemented by the characteristics of homogeneous mixer, central blade stirring and scraping wall mixing, and combined into a good mixing method to achieve perfect mixing products.
The above is the whole content shared by everyone today, about the working principle and technical characteristics of the vacuum homogenizing emulsifier , I hope to be helpful to everyone.
China's emulsifier is relatively complete in variety, but the specifications are not perfect; the host product development is better, but the auxiliary machinery is still relatively backward; and the high-end products and automation products are insufficient, and the proportion of emulsifier is low. Most enterprises in China's emulsifier industry are still state-owned enterprises. They are restricted by the state-owned system, the mechanism is not flexible, and the overall development speed and new product development speed are slow. The accuracy, reliability and stability of China's emulsifier products need to be further improved. Competition in the domestic and international industries has further intensified.
The precision of the rotor and stator of the homogenizer, the working head (manufactured by the rotor and stator forging), the claw structure, two-way suction, high shear efficiency. The intermittent high-shear dispersion emulsifier homogenizer is a high-speed, strong circumferential tangential speed and angular velocity through the high-speed and stable rotation of the rotor. Under the action of the stator, the stator and the rotor are reasonably narrow. The formation of strong, reciprocating hydraulic shear, friction, centrifugal extrusion, liquid flow collision and other comprehensive effects, the material in the container reciprocating the above work process to obtain the product.
The working principle of the equipment is as follows: the material is stirred through the center of the upper part of the emulsification pot, and the PTFE scraper always greets the stirring pot body, sweeping the wall sticking material, so that the scraped material continuously generates a new interface, and then passes through the blade and The cutting, shearing and folding of the rotary blades are stirred, mixed and flowed down to the homogenizer below the pot body, and the material is sheared and impacted by the high-speed rotating cutting wheel and the fixed cutting sleeve. In the process of turbulent flow, the material is cut in the shear joint and rapidly broken into particles of 200nm-2um. Since the emulsion tank is in a vacuum state, the bubbles generated during the stirring process of the material are taken away in time. By vacuuming, the produced products are no longer mixed with air bubbles during the stirring process, thereby ensuring the production of high-quality products with luster, fineness and good ductility.
The features that it has to say are:
In the manufacturing process of highly viscous emulsions, especially creams, ointments, and emulsions, the most problematic is usually the large particle size of the dispersed phase and the mixing of air into the product during agitation. The excessive particle size causes the emulsion to be unstable. Lack of gloss; air in the product will make the product bubble, bacteria, easy to oxidize and the appearance is not smooth. For the two major problems, ZJR series vacuum homogenizing emulsifier units are complemented by the characteristics of homogeneous mixer, central blade stirring and scraping wall mixing, and combined into a good mixing method to achieve perfect mixing products.
The above is the whole content shared by everyone today, about the working principle and technical characteristics of the vacuum homogenizing emulsifier , I hope to be helpful to everyone.
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